Adler 867 Service Manual

867 DA_867-M_classic_deen_03-2013_10.qxd:DA-10-pages.qxd 08.04.2013 14:22 Uhr Seite 3Operating Manual

Safety instructions8 Operating manual 867 Version 01.0 - 12/2012Inspect the machine while in use for any externally visible damage. Interrupt your wor

Set-up instructions98 Operating manual 867 Version 01.0 - 12/2012Efka controller Additional step for Efka controllers:7. Check and set the following p

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 997.12.7 Connecting the electrical knee switchFigure 68: Connecting the knee switch1. C

Set-up instructions100 Operating manual 867 Version 01.0 - 12/20127.12.8 Fitting the M-Control circuit boardFigure 69: Fitting the circuit board1. Fit

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 101Figure 70: Connecting the circuit board2. Connect the compressed air supply hose (2)

Set-up instructions102 Operating manual 867 Version 01.0 - 12/20127.12.9 Setting machine-specific parametersWith DAC controllers the parameters are au

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 1037.13 Pneumatic connection7.13.1 Fitting the maintenance unitThe pneumatic connection

Set-up instructions104 Operating manual 867 Version 01.0 - 12/20127.13.2 Setting the operating pressureCorrect settingThe operating pressure for the p

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 1057.14 LubricationAll wicks and felt bits of the upper section are soaked in oil on de

Set-up instructions106 Operating manual 867 Version 01.0 - 12/2012Oil to be used:Only DA 10 or an oil of equivalent quality may be used for the machin

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 1077.15 Sewing textCarry out a sewing test before starting up the machine. Adjust the m

Safety instructionsOperating manual 867 Version 01.0 - 12/2012 92.2 Signal words and symbols used in safety instructionsThe safety instruction text is

Set-up instructions108 Operating manual 867 Version 01.0 - 12/2012

DisposalOperating manual 867 Version 01.0 - 12/2012 1098 DisposalThe customer is responsible for disposal of the machine and packaging materials.The r

Disposal110 Operating manual 867 Version 01.0 - 12/2012

AppendixOperating manual 867 Version 01.0 - 12/2012 1119 Appendix9.1 Table plate drawingsDimensions for manufacturing a tabletop, part 1

Appendix112 Operating manual 867 Version 01.0 - 12/2012Dimensions for manufacturing a tabletop, part 2

AppendixOperating manual 867 Version 01.0 - 12/2012 113Dimensions for manufacturing a tabletop, part 2

Appendix114 Operating manual 867 Version 01.0 - 12/20129.2 Table of maximum speedsMaximum speeds, part 1867- Standard short arm160122 190020ECO190040E

AppendixOperating manual 867 Version 01.0 - 12/2012 115Maximum speeds, part 2867-Integrated motor Long arm190142-M 190322-M 190342-M 190020-70ECO19004

Appendix116 Operating manual 867 Version 01.0 - 12/2012

Safety instructions10 Operating manual 867 Version 01.0 - 12/2012Examples of the layout of the safety instructions in the text:Type and source of the

DÜRKOPP ADLER AGPotsdamer Straße 190 33719 Bielefeld GERMANYPhone +49 (0) 521 / 925-00 E-mail [email protected]_867

Performance descriptionOperating manual 867 Version 01.0 - 12/2012 113 Performance description3.1 FeaturesThe Dürkopp Adler 867 is a flatbed sewing ma

Performance description12 Operating manual 867 Version 01.0 - 12/20123.2 Declaration of conformityThe machine complies with the European regulations s

Performance descriptionOperating manual 867 Version 01.0 - 12/2012 133.4.2 Data overview by submodelShirt arm 1-needle machines with large hook (L)Sub

Performance description14 Operating manual 867 Version 01.0 - 12/2012Short arm 1-needle machines with extra-large hook (XXL)Submodels: 867--190040-190

Performance descriptionOperating manual 867 Version 01.0 - 12/2012 15Short arm 2-needle machinesSubmodels: 867--260122-290020-290040-290122-290142-290

Performance description16 Operating manual 867 Version 01.0 - 12/2012Machines with integrated motorSubmodels: 867--190142-M-190322-M-190342-MSewing st

Performance descriptionOperating manual 867 Version 01.0 - 12/2012 17Long arm 1-needle machinesSubmodels: 867--190020-70-190040-70-190122-70-190322-70

All rights reserved.Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without th

Performance description18 Operating manual 867 Version 01.0 - 12/2012Long arm 2-needle machinesSubmodels: 867--290020-70-290040-70-290122-70-290322-70

Performance descriptionOperating manual 867 Version 01.0 - 12/2012 193.4.3 Additional equipment and manualsAdditional equipment and manuals can be req

Performance description20 Operating manual 867 Version 01.0 - 12/2012

Device descriptionOperating manual 867 Version 01.0 - 12/2012 214 Device descriptionFigure 1: General overview - Long arm machine example432156<^09

Device description22 Operating manual 867 Version 01.0 - 12/2012

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 235 Operating instructions5.1 Switching the power supply on and off The lower main s

Operating instructions24 Operating manual 867 Version 01.0 - 12/20125.2 Inserting and replacing the needleSequenceAfter changing to a needle of a diff

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 255.2.1 Needle change on 1-needle machinesFigure 3: Inserting and changing needles o

Operating instructions26 Operating manual 867 Version 01.0 - 12/20125.2.2 Needle change on 2-needle machinesFigure 4: Inserting and changing needles o

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 275.2.3 Changing needles on switchable needle barsFigure 5: Inserting and changing n

ContentsOperating manual 867 Version 01.0 - 12/2012 11 About this manual ...

Operating instructions28 Operating manual 867 Version 01.0 - 12/20125.3 Threading in the needle threadIn all machines the thread from the thread reel

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 295.3.1 Needle thread threading on 1-needle machinesFigure 7: Threading procedure fo

Operating instructions30 Operating manual 867 Version 01.0 - 12/2012Figure 8: Threading procedure for needle thread - part 211. Guide the thread under

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 315.3.2 Needle thread threading on 2-needle machines2-needle machines are equipped w

Operating instructions32 Operating manual 867 Version 01.0 - 12/20125.3.3 Needle thread threading on machines with a clean seam startThe clean seam st

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 335.4 Inserting and winding on the hook threadFigure 11: Thread guide on the unwindi

Operating instructions34 Operating manual 867 Version 01.0 - 12/2012Figure 12: Winding on the hook thread – part 13. Insert the thread in a wavelike m

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 35The hook thread is normally wound on when sewing is in prog-ress. However, you can

Operating instructions36 Operating manual 867 Version 01.0 - 12/20125.5 Replacing the hook thread bobbinFigure 14: Replacing the hook thread bobbin1.

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 37Automaticresidual threadmonitorFor machines with automatic residual thread monitor

Contents2 Operating manual 867 Version 01.0 - 12/20125.10.1 Removing blocking of the adjusting wheel ... 475.

Operating instructions38 Operating manual 867 Version 01.0 - 12/20125.6.1 Adjusting the needle thread tensionThe 3 tension-adjusting wheels on the ten

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 39Figure 18: Preliminary tensionPreliminary tensionThe preliminary tensioner (1) hol

Operating instructions40 Operating manual 867 Version 01.0 - 12/2012Additional tensionerThe additional tensioner (2) increases the tension during sewi

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 415.6.2 Removing blocking of the needle thread tensionAutomotive:BlockableadjustersM

Operating instructions42 Operating manual 867 Version 01.0 - 12/20125.6.4 Adjusting the hook thread tensionFigure 21: Adjusting the hook thread tensio

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 435.7 Setting the thread regulatorThe thread regulator determines the tension applie

Operating instructions44 Operating manual 867 Version 01.0 - 12/20125.8 Venting the sewing foot• ECO machines: Mechanically via the knee lever• CLASSI

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 455.9 Locking the sewing feet in the upper positionThere is a lever at the back of t

Operating instructions46 Operating manual 867 Version 01.0 - 12/20125.10 Setting the sewing foot pressureThe adjusting wheel at the top left determine

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 475.10.1 Removing blocking of the adjusting wheelAutomotive:BlockableadjustersMachin

ContentsOperating manual 867 Version 01.0 - 12/2012 37.12 Electrical connection...

Operating instructions48 Operating manual 867 Version 01.0 - 12/20125.11 Setting the sewing foot stroke5.11.1 Limiting of number of stitches with an i

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 495.11.2 Setting the stroke heightDepending on the equipment the machine has 1 or 2

Operating instructions50 Operating manual 867 Version 01.0 - 12/20125.11.3 Quick stroke adjustment via knee switchOn machines with quick stroke adjust

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 51The elevated sewing foot stroke is retained as long as the knee switch is pushed

Operating instructions52 Operating manual 867 Version 01.0 - 12/20125.12 Stitch length 5.12.1 Adjusting the stitch lengthDepending on the equipment th

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 535.12.2 Sewing with 2 stitch lengthsFigure 32: Sewing with 2 stitch lengthsOn machi

Operating instructions54 Operating manual 867 Version 01.0 - 12/20125.12.3 Removing blocking of the adjusting wheelAutomotive:BlockableadjustersMachin

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 555.12.4 Sewing backwardsThe stitch adjustment lever on the machine arm reduces the

Operating instructions56 Operating manual 867 Version 01.0 - 12/20125.13 Quick functions on the keypadDepending on the submodel, the machine has a key

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 57Figure 36: Function keysKey for sewing backwards (2):If the key (2) is selected th

Contents4 Operating manual 867 Version 01.0 - 12/2012

Operating instructions58 Operating manual 867 Version 01.0 - 12/20125.13.2 Transferring a key function to the additional switchYou can transfer one of

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 595.14 Switching the binderOn machines with a binder the + and – above the needle ba

Operating instructions60 Operating manual 867 Version 01.0 - 12/20125.15 Switching switchable needle barsOn machines with switchable needle bars the n

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 615.16 Operating the controllerDepending on the submodel, the machine is operated wi

Operating instructions62 Operating manual 867 Version 01.0 - 12/20125.17 SewingThe foot pedal starts and controls the sewing process.Figure 40: Sewing

Operating instructionsOperating manual 867 Version 01.0 - 12/2012 63To interrupt sewing:1. Release the foot pedal in pedal position 0:The machine sto

Operating instructions64 Operating manual 867 Version 01.0 - 12/2012

MaintenanceOperating manual 867 Version 01.0 - 12/2012 656 MaintenanceThis section describes simple maintenance work that needs to be carried out on a

Maintenance66 Operating manual 867 Version 01.0 - 12/2012Figure 41: Points that need to be cleaned particularly thoroughlyAreas particularly susceptib

MaintenanceOperating manual 867 Version 01.0 - 12/2012 676.1.2 Cleaning the motor fan sieveThe motor fan sieve must be cleaned with a compressed air p

About this manualOperating manual 867 Version 01.0 - 12/2012 51 About this manual1.1 Scope of application of the manualThis operating manual describes

Maintenance68 Operating manual 867 Version 01.0 - 12/20126.2 Checking the oil levelFigure 43: Oil level indicatorChecking the oil level1. Check the oi

MaintenanceOperating manual 867 Version 01.0 - 12/2012 69Figure 44: Oil level indicatorTopping up with oilPour in oil through the refill opening (1) a

Maintenance70 Operating manual 867 Version 01.0 - 12/2012Oil to be used:Only DA 10 or an oil of equivalent quality may be used for the machine, which

MaintenanceOperating manual 867 Version 01.0 - 12/2012 716.3 Checking the pneumatic systemFigure 45: Pressure indicator on the maintenance unitCheck t

Maintenance72 Operating manual 867 Version 01.0 - 12/2012Water condensation accumulates in the water separator of the maintenance unit.Figure 46: Wate

MaintenanceOperating manual 867 Version 01.0 - 12/2012 736.4 RepairsContacts for repair in the event of damage to the machine:Dürkopp Adler AGPotsdame

Maintenance74 Operating manual 867 Version 01.0 - 12/2012

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 757 Set-up instructions7.1 Checking the scope of deliveryImportant: The scope of delive

Set-up instructions76 Operating manual 867 Version 01.0 - 12/2012Standard equipment:• Machine upper section (10)• Oil pan (9)• Thread reel holder with

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 777.3 Fitting the frame componentsFigure 48: Fitting the frame components1. Screw the c

About this manual6 Operating manual 867 Version 01.0 - 12/20121.5 Symbols usedCorrect settingSpecifies the correct setting.FaultsSpecifies the faults

Set-up instructions78 Operating manual 867 Version 01.0 - 12/20127.4 Completing the table plateThe table plate belongs to the optional delivery scope.

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 797.4.2 Completing a long arm table plateFigure 50: Completing a long arm table plate1.

Set-up instructions80 Operating manual 867 Version 01.0 - 12/20127.5 Fastening the table plate to the frameFigure 51: Fastening the table plate to the

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 817.6 Setting the working heightThe working height is continuously adjustable between 7

Set-up instructions82 Operating manual 867 Version 01.0 - 12/20127.7 ControllerDepending on the submodel, the following controllers are avail-able:Mac

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 837.7.1 Fitting the controlThe DAC controllers and Efka controllers are installed accor

Set-up instructions84 Operating manual 867 Version 01.0 - 12/20127.7.2 Fit the pedal and setpoint deviceFigure 54: Fitting the setpoint device1. Fit t

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 857.8 Inserting the machine upper sectionFigure 55: Inserting the machine upper section

Set-up instructions86 Operating manual 867 Version 01.0 - 12/20127.9 Fitting the oil extraction lineFigure 56: Fitting the oil extraction line1. Fold

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 877.10 Fitting the knee leverThe machine has either a mechanical or electrical knee lev

Safety instructionsOperating manual 867 Version 01.0 - 12/2012 72 Safety instructionsThis section contains basic instructions for your safety. Read th

Set-up instructions88 Operating manual 867 Version 01.0 - 12/20127.10.2 Fitting the electric knee leverFigure 58: Fitting the electric knee lever1. Sc

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 897.11 Fitting the control panelFigure 59: Fitting the control panel – Part 11. Unscrew

Set-up instructions90 Operating manual 867 Version 01.0 - 12/20127.12 Electrical connection7.12.1 Checking the mains voltageImportant: The voltage on

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 91Fitting the sewing lamp1. Unscrew the valve cover and upper machine cover ( Section

Set-up instructions92 Operating manual 867 Version 01.0 - 12/2012Fitting the sewing lamp transformer Figure 62: Fitting the sewing lamp transformer1.

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 93Connecting the sewing lamp transformer to the Efka controllerFigure 64: Connecting th

Set-up instructions94 Operating manual 867 Version 01.0 - 12/20127.12.3 Establishing equipotential bondingThe earthing cable conducts away any static

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 957.12.4 Connecting the controllerConnecting the controller consists of the following w

Set-up instructions96 Operating manual 867 Version 01.0 - 12/20127.12.5 Connecting the sewing machine upper section3. Insert the plug on the connectin

Set-up instructionsOperating manual 867 Version 01.0 - 12/2012 97Fitting the Hall sensor1. Remove the handwheel and handwheel cover.2. Remove the valv