Adler 867 Service Manual Page 3
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Contents
Operating manual 867 Version 01.0 - 12/2012 1
1 About this manual .................................................................................5
1.1 Scope of application of the manual..........................................................5
1.2 Applicable documentation........................................................................5
1.3 Damage during transport .........................................................................5
1.4 Limitation of liability..................................................................................5
1.5 Symbols used ..........................................................................................6
1.6 Figures.....................................................................................................6
2 Safety instructions ................................................................................7
2.1 General safety instructions ......................................................................7
2.2 Signal words and symbols used in safety instructions.............................9
3 Performance description ....................................................................11
3.1 Features.................................................................................................11
3.2 Declaration of conformity .......................................................................12
3.3 Intended use..........................................................................................12
3.4 Technical data .......................................................................................12
3.4.1 Noise emission ......................................................................................12
3.4.2 Data overview by submodel...................................................................13
3.4.3 Additional equipment and manuals........................................................19
4 Device description...............................................................................21
5 Operating instructions ........................................................................23
5.1 Switching the power supply on and off ..................................................23
5.2 Inserting and replacing the needle.........................................................24
5.2.1 Needle change on 1-needle machines ..................................................25
5.2.2 Needle change on 2-needle machines ..................................................26
5.2.3 Changing needles on switchable needle bars .......................................27
5.3 Threading in the needle thread..............................................................28
5.3.1 Needle thread threading on 1-needle machines....................................29
5.3.2 Needle thread threading on 2-needle machines....................................31
5.3.3 Needle thread threading on machines with a clean seam start .............32
5.4 Inserting and winding on the hook thread..............................................33
5.5 Replacing the hook thread bobbin.........................................................36
5.6 Thread tension.......................................................................................37
5.6.1 Adjusting the needle thread tension ......................................................38
5.6.2 Removing blocking of the needle thread tension...................................41
5.6.3 Opening the needle thread tensioner ....................................................41
5.6.4 Adjusting the hook thread tension .........................................................42
5.7 Setting the thread regulator ...................................................................43
5.8 Venting the sewing foot .........................................................................44
5.8.1 Mechanical lifting with the knee lever ....................................................44
5.8.2 Electro-pneumatic lifting with a foot pedal .............................................44
5.9 Locking the sewing feet in the upper position........................................45
5.10 Setting the sewing foot pressure ...........................................................46
- Operating Manual 1
- All rights reserved 2
- Adler AG 2
- Contents 3
- 1 About this manual 7
- 1.5 Symbols used 8
- 1.6 Figures 8
- 2 Safety instructions 9
- 3 Performance description 13
- 3.2 Declaration of conformity 14
- 3.3 Intended use 14
- 3.4 Technical data 14
- Performance description 15
- Short arm 2-needle machines 17
- Long arm 1-needle machines 19
- Long arm 2-needle machines 20
- 4 Device description 23
- Device description 24
- 5 Operating instructions 25
- (1) - Needle bar 27
- (2) - Fastening screw 27
- (3) - Groove 27
- (4) - Hook 27
- (2) - Thread reel holder 30
- 5.6 Thread tension 39
- (1) - Preliminary tensioner 40
- (2) - Additional tensioner 40
- (3) - Main tensioner 40
- (1) - Lever (2) - Handle 42
- (1) - Adjusting screw 44
- 5.8 Venting the sewing foot 46
- (2) - Upper position canceled 47
- (1) - Fastening screw 49
- (2) - Retaining plate 49
- (CLASSIC equipment) 51
- (1) - Knee switch 52
- (2) - Toggle switch 52
- 5.12 Stitch length 54
- 5.12.4 Sewing backwards 57
- (1) - Additional switch 60
- 5.14 Switching the binder 61
- 5.16 Operating the controller 63
- 5.17 Sewing 64
- Operating instructions 66
- 6 Maintenance 67
- (1) - Area around the needle 68
- (2) - Hook 68
- 6.2 Checking the oil level 70
- (1) - Refill opening 71
- (2) - Maximum level marking 71
- (3) - Minimum level marking 71
- (1) - Reference value: 6 bar 73
- (2) - Pressure indicator 73
- (1) - Filter element 74
- (2) - Water separator 74
- (3) - Drain screw 74
- 6.4 Repairs 75
- Maintenance 76
- 7 Set-up instructions 77
- 60 mm (500 mm) 80
- (1) - Screws 83
- 7.7 Controller 84
- 7.7.1 Fitting the control 85
- SWG Efka 86
- 7.10 Fitting the knee lever 89
- (3) - Plug 90
- 7.12 Electrical connection 92
- (1) - Cable duct 95
- (2) - Rubber guide 95
- (3) - Upper clamp 95
- (4) - Lower clamp 95
- (5) - Clamp opening 95
- (1) - Magnet 99
- (2) - Belt pulley 99
- (3) - Pre-drilled holes 99
- (4) - Cable opening 99
- (1) - Frame (2) - Cable duct 102
- (3) - Connection sockets 103
- (1) - Switch 103
- (1) - Cross bar 105
- (2) - System connection tube 105
- (3) - Maintenance unit 105
- (4) - Machine tube 105
- 7.13.3 Pneumatic foot lifting 106
- 7.14 Lubrication 107
- 7.15 Sewing text 109
- Set-up instructions 110
- 8 Disposal 111
- Disposal 112
- 9 Appendix 113
- Appendix 114
- 9.2 Table of maximum speeds 116
- Maximum speeds, part 2 117
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